Wednesday, May 1, 2024

Supply Chain Design and Analysis: Models and Methods

supply chain design

A well-run SCM program can increase a company's revenues, decrease its costs, and bolster its bottom line. This is the heart of the supply chain management process, where the company uses its machinery and labor to transform the raw materials or components it has received from its suppliers into something new. This final product is the ultimate goal of the manufacturing process, though it is not the final stage of supply chain management. In supply chain network design, finding the right balance among these cost aspects is essential. Businesses must weigh the expenses against service levels, customer expectations, and strategic goals to create an optimal supply chain network that is both cost-efficient and effective in meeting market demands.

Capability development

This supply chain design is most suited for companies making trendy items with a very short life cycle. They must be able to quickly produce and deliver the materials to their customers before the trend dies. The company must be able to go from concept to market in a very short time. Cost reduction is another aspect organisations must concentrate on as customers demand a low price. Regarding timber, this starts by engaging forestry professionals and timber product manufacturers to understand what needs to go in design specifications to facilitate sustainable forest management.

The extent of Vertical Integration

Advanced planning systems with SCM Connections - McKinsey

Advanced planning systems with SCM Connections.

Posted: Thu, 16 Nov 2023 08:00:00 GMT [source]

The expo area, co-working spaces, complimentary refreshments, post-event networking drinks, and an awards ceremony further augment the event’s appeal. Plus, on-demand recordings of all speaker sessions ensure you don’t miss a single insight. Founded in 1948, The Pew Charitable Trusts uses data to make a difference.

supply chain design

Major Decision Areas In Supply Chain Management

Redesigns of supply-chain organizations typically start with a benchmark of peers’ organizational choices, followed by an attempt to replicate what seemed to work well. Our research found no correlation between supply-chain organizational archetypes and companies’ bottom-line performance. Other factors, such as building transparency for multiple tiers of suppliers, will be crucial vis-à-vis supply chain risk management. To take just one example, tapping into digital tools, building skills, and getting clear on processes helped an aerospace player that looked to increase its supply chain resilience. Supply chain design is the process of making critical decisions about the various elements of the supply chain. There are various elements in a supply chain, and each must be in the right place for the organisation to benefit from them.

Design for Supply Chain or DfSC is a discipline of DFX that provides practical techniques to optimise a product’s design to integrate it with the supply chain. Consider how well each option positions the supply chain to adapt to future changes, market dynamics, and technological advancements. The MITx MicroMasters Credential in Supply Chain Management is specifically designed and administered by MIT’s Center for Transportation & Logistics (CTL) to teach the critical skills needed to be successful in this exciting and growing field. In order to qualify for the MITx MicroMasters Credential in Supply Chain Management you need to earn a Verified Certificate in all of the required courses. When you register for a Verified Certificate you will also be granted access to additional practice problems, supplemental readings, and opportunities for increased interaction with the faculty and teaching staff.

Data-Driven Supply Chain Network Design

But one thing is assured that when changing a location, many business-related factors change along with it. Without doubt, a location decision will have a profound impact on labour cost, material cost, taxation, currency exposure, financial and legal regulations and so on. These will further lead toward significant changes in business outcomes, supply chain performance, and even environmental consequences. In order to develop its strategic competitiveness in customized product configuration, assemble to order, and distribution channel transformation, it decided to put its strategic emphasis on product design and downstream services. To this end they decided to outsource most of its manufacturing operations to Taiwan but retain the design and also vertically integrated downstream channels. The decision and processes of moving any strategically significant operations out to the external suppliers is called outsourcing.

Planning

The steady demand in the market helps organisations produce goods in bulk. Most companies using this supply chain design make low-value products that are made in high volumes. These firms don’t generally move away from their traditional production lines. As the name suggests, these models aim at achieving maximum efficiency in their supply chains. Of the above models, the Efficient Model, the Fast Chain Model and the Continuous Flow model come under this category.

supply chain design

Location Decisions

Leading companies are overcoming these barriers with three specific roles. One is the business process owner, who deals with continuous analysis and improvement of performance, and orchestrates common process interfaces. An example is the integrated business planning lead, a role responsible for orchestrating midterm planning across functions, regions, and business units. Where it exists, this role operates mostly at global, regional, or business unit level, where the demand rollup and supply reconciliation takes place within the supply network. This role underscores the importance of harmonization and standardization in process preparation, orchestration, and performance management, as it gets the conditions right for the supply chain to fulfill customer orders in the future.

A Dynamic, Connected Supply Chain - Machine Design

A Dynamic, Connected Supply Chain.

Posted: Thu, 07 Sep 2023 07:00:00 GMT [source]

Otherwise, the centralized operating structures have to deal with variability across a company’s many businesses and geographical markets, which hampers collaboration and erodes responsiveness. When inflation occurs, costs for input materials (such as energy) can rise substantially, having negative effects on companies’ profits and losses. Organizations can make more informed decisions by using an exposure matrix to assesses which categories of their products are exposed to market forces and whether the market is inflating or deflating. Also, organizations aren’t necessarily at the mercy of suppliers that say they have to increase prices in an inflationary market; McKinsey has identified several strategies for negotiating such demands.

Executives have known for some time that nearly 70 percent of all transformation programs fail, and a main reason is that employees do not have the necessary skills and capabilities to support the transformation program. It therefore comes as no surprise that high-performing companies invest time and resources into building skills internally. The second type of role is that of end-to-end value-stream managers, observed in companies that are organized in highly specialized functional verticals and that promote efficient process management. Planners’ high specialization and mastery of functional tasks come at the expense of end-to-end process ownership. Value-stream managers are responsible for bridging collaboration and trade-off execution. Procurement & Supply Chain LIVE at the Business Design Centre in London represents a unique convergence of knowledge, innovation, and networking.

It also has a better ability to upgrade technology and foster innovative processes. It all depends on the objectives and desired characteristics of the network in the business context. The key contents of such architecture design and planning include configuration, the extent of vertical integration, strategic outsourcing, location decisions, capacity planning, and dealing with bullwhip effect.

Prior to this movement that began in the 1960s, consumers often had little information about the impact of a food product on their health and the environment. In a similar way, the design industry has been ‘driving blind’ and operating without the information necessary to make informed decisions about the impact of building materials. The choice of geographical locations for supply chain operations is another important decision area for supply chain design and planning. The location decision is about the geographical positioning of the supply chain functions (such as assembly and distribution). It is normally done for the purpose of better serving the customers and further reducing the operational cost in the supply chain.

Thus, the models and methods used to accurately study these systems are, expectedly, also complex. Thus, research that develops a meaningful classification scheme for supply chain systems that leads to rules-of-thumb associations between decision variables and performance objectives is needed. As mentioned above, an important element in supply chain modeling is the establishment of appropriate performance measures.

Overall, supply chain management provides multiple opportunities for companies to improve their profit margins and is especially important for businesses with large and international operations. This iterative process can uncover additional insights and help refine the final decision. Establish clear decision criteria and a decision-making framework before the evaluation process. This ensures the final decision is aligned with the organization’s overall objectives and strategic priorities.

It is possible to create a good design after attending a course in the subject by reputed institutions. These models have a lot of advantages as they can change their inventories and production patterns to meet changes in customer demands. But there are also certain disadvantages with this type of supply chain model. They rely heavily on the forecasting capability of their employees to predict trends. If there are employees not fully trained for the job, they can make mistakes that can be very costly for the company.

The just-in-time strategy (strategy (3) above) and the echelon removal strategy (strategy (1) above) were observed to be the most effective in smoothing demand variations. Thus, the relative risks assumed by the buyer and the supplier are captured within the matrix. For example, if the process specificity is low, then the buyer assumes the risk; if the product specificity is low, then the supplier assumes the risk. For each of the four quadrants (and therefore, each of the four risk categories), the authors go on to assign appropriate techniques for modeling the buyer-supplier relationship. For the two-echelon case, the interested reader is referred to Cachon and Zipkin (1997).

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